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Rainy Day Reel Maintenance - Live Blog
Old 04-05-2008 04:09 PM
Jeffonc Jeffonc is offline
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(Done: 6:15pm)Trying something a little different today - a live blog event. I'll be updating this entry with pictures and commentary as I go along. Hopefully I'll have a working reel when I get done. Feel free to comment during or after.

I've got an Abu Garcia 4600KC3 casting reel that I dedicated to salt-water fishing last year. I gave it good faith hose-rinsings after every trip, but time and abuse got to it. The thumbar depresses, but won't re-engage with the turning of the handle and the spool won't spin.

On hand I've got some reel oil with teflon, some reel grease for the gears, toothbrush, screwdrivers, pliers, q-tips, WD-40 and PB Blaster for cleaning parts.




Step 1: Open the thumbscrews and remove the sideplate. Thumbscrews were balky and required screwdriver. Gave them a little dabbing with the PB Blaster and wiped up.




On the inside, of the sideplate and spool housing, I notice a lot of moisture. Not good - this reel hasn't seen the water since November.




On further inspection, it looks like some corrosion/buildup too.




No permanent damage to the faceplate - the crud cleaned up just fine.




The spool was in pretty good shape. Just a little bit of a grinding feel as it spun around its housing - a tiny bit of sand or salt somewhere in there.

I cleaned it up and put a light coating of oil on the rubbing surfaces. I put a bit of grease on the gears that drive the line guide. A drop of oil on each edge of the thumb bar. Cleaned out the top channel of the line guide with the flat screwdriver wrapped in the cloth. Dabbed the gear on the underside of the line guide with the Blaster and dried it out as best I could with Q-tip & rag. Then a couple drops of oil in there too.




I got a little lazy at this point - did not remove the backplate. Things looked pretty clean back there. I ran a Q-tip around in there to clean it out. Its hard to see bit I've put bit of grease on the line guide gears. Also a dab of oil in the receiver nub for the spool axle.


Tried a quick test by putting it back together. VIOLA - the thumb bar engages, a turn of the handle pops it back up, the spool engages and turns just like it should. Problem solved, but I think I need to clean out the sideplate and grease those gears too - there's some catching and grinding going on in there.



Remove the screws in the sideplate.




Remove the spool tension knob and the axle (not required to get the side apart, but it needs cleaning and lube anyway)

Couldn't exactly remember how to get it apart at this point (should be a RED FLAG not to proceed until consulting with some instructions, but red flags and instructions are for smart and careful people!).

I'm going to remove the handle and see if it will open up.



Remove the handle - loosen the cover screw, remove the cover, remove the nut...



(still removing the handle) remove the tension washer (can't remember what those little guys are called - use the needlenose slightly opened to match each prong and push it off - sproingggg! (don't lose it - really). NOW remove the handle.

Unwind the star drag control - that was a little sticky on mine. Need some cleaning on that spindle.

At this point, the main gear popped free. and the sideplate separated!



That's a lot of pieces to clean and reassemble...



Here's the main gear with the drag washers.



Fully Reassembled and fully functional. Smooth and happy.

A couple things to note:
- don't forget the order of the washers in the drag system.
- don't forget to tighten the drag back down... I thought I had messed up as it wouldn't turn the spool when I cranked. Just had to re-tighten the drag.
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Replies to Entry: Rainy Day Reel Maintenance - Live Blog
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Old 04-05-2008, 04:54 PM
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NCangler NCangler is online now
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Very cool! Thanks for doing this Jeff!
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Old 04-05-2008, 06:14 PM
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sundrop sundrop is offline
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Very good little series, all it takes is a little aptitude and some PB Blaster most of the time! Thanks for the post
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Old 04-09-2008, 03:27 PM
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Jeffonc Jeffonc is offline
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I sort of waltzed through the actual fixing of the problem, because I never really saw what it was. Just getting the reel disassembled, cleaned up, lubricated and reassembled made it all better.

One tidbit that I noticed as I was cleaning up (wish I had taken a picture...). I had newspaper down underneath some paper towel. I had dropped/pushed the fiber washer from the bottom of the main gear down on the paper, near the title and it looked like an 'O' of about the same size and color as the newsprint so I never noticed that I had left it out until I was putting everything away. Quick visit to http://www.abu-garcia.com/product_schematic.php and I found where the extra part belonged.

I would add a word of caution on the PB Blaster - it stinks like mad, will permeate anything and will color it orange if it can. Accidentally got a little on my thumb while putting some on the drawer slides of a new white dresser... the drawers slide great but we now have a light orange stain on the front where the blaster soaked its way into the paint.
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Old 05-23-2008, 03:20 PM
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fastfreddie fastfreddie is offline
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Very nice. Thanks for the pics and nice commentary.

I have 4 Abu's and love the simplicity. I will never take apart another Shimano-big mistake for my skill level.

Thanks again.
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Old 10-28-2008, 09:20 AM
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LunkerHunter28 LunkerHunter28 is offline
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This is exactly what I'm looking for. Picture guided directions Thanks a mil JEff
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Jeffonc Jeffonc is offline
City: Raleigh
Interests: Freshwater & Inshore fishing, Kayak fishing, Lures & Tackle, Internet Technology, Christian Service
Occupation: Software Engineer
Home Waters - Areas Fished Most: Falls Lake
Boat Model, Size and Color: 14' Heritage Redfish - tan; 15' Perception Search - green
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